Quality Control and Management

Take Operational Excellence to the next level

Improving Overall Equipment Effectiveness (OEE) using Visual Factory is the first step in Lean Transformation. The Quality Control and Management Module lets you move to the next step by taking quality control from a reactive to a proactive state.

Set quality standards across the board

Supervisors and managers can use Quality Workflow to create checklists with work instructions, so that they can ensure compliance and be notified if any work is skipped or done incorrectly.

Collect and track quality data automatically

Automatically collect, track, and manage in-line and off-line process data with machine sensors to provide real-time updates on defects and issues.

Give employees the power to problem solve

Send automatic alerts to Operators and Supervisors any time a change in quality is detected so that they can proactively resolve issues. Quality Pareto Charts allow them to analyze patterns that emerge to focus on fixes that can occur.

Get to the root of quality issues

Workers can leave notes for root cause analyses as they are addressed. Once a preventive fix is discovered, it can be added to checklists to ensure problems are permanently fixed. 

Encourage continuous improvement

Review trends over time to make informed quality improvements—we call this “autonomation”. Automatically-collected machine data can be analyzed at the human level to make autonomous quality decisions.

Who this Module is for

Quality Management Team

  • Use MAJiK’s screen builder to create Initial Work Instructions and Checklists

  • Maintain checklists on an ongoing basis

  • Regularly review Quality Pareto charts with Supervisors and Operators

  • Use real-time Control Chart issues to work through Root Cause Analyses

Operators

  • Prove compliance by working through checklist items and marking them as complete

  • Enter reasons for quality defects as they occur, enabling further analysis

 
A commitment to quality is not just a feature for your customers; it is also a commitment to long-term growth and problem solving at your company.

A commitment to quality is not just a feature for your customers; it is also a commitment to long-term growth and problem solving at your company.