Maintenance ConnectMaintainX integration
Live meter readings, equipment status, and downtime flow from your machines into MaintainX, kept in sync by MAJiK Visual Factory in the cloud. Condition-based work orders trigger from real thresholds, no manual entry.
The simplest way to run condition-based maintenance in MaintainX.
MaintainX runs your maintenance program, but it needs live machine data to act on real condition. MAJiK reads your PLCs and feeds the readings and thresholds into MaintainX through Visual Factory in the cloud, with no SCADA platform or second cloud to stand up in between. Work happens when equipment needs it: not too early, not too late.
The payoff
The moment a meter reading crosses the threshold, MaintainX raises the work order automatically: the right job, on the right asset, at the right time.
Condition-based maintenance is one thing the connected data does. The same readings also feed OEE, downtime, and quality in Visual Factory.
When a meter crosses its threshold, the work order shows up in the technician's MaintainX mobile app, not on a clipboard at the start of the next shift.
Runs your maintenance
- Work orders, PM scheduling, and the full asset hierarchy
- Parts, inventory, and complete maintenance history
- Technician workflows and mobile work execution
- Reporting on asset health and maintenance KPIs
Better with MAJiK · Visual Factory
Reads your plant floor
- The right fault code the moment it occurs, read live off your PLCs
- Run hours, cycle counts, temperature, pressure, and vibration
- Real equipment status and downtime, straight from the controller
- The rules to act on a threshold the instant it is crossed
How it works
From PLC tag to a work order in MaintainX.
Connect your equipment
MAJiK IoT Connect reads tags from your PLCs over existing industrial Ethernet, read-only. It self-discovers tags on modern controllers and works with legacy ones from a tag map.
Map tags to your assets
Add the tags you care about to each asset: meter readings, run hours, cycle counts, temperature, pressure, and vibration. They flow up to the cloud as live meters, with no manual updates.
See how tags workSync to MaintainX from the cloud
MAJiK Visual Factory keeps MaintainX updated over its native API: meter readings, status changes, and downtime events sync continuously, configured once in your cloud console.
Trigger condition-based work orders
When a meter crosses a real threshold, MaintainX raises the work order automatically. Maintenance acts on actual equipment condition, not the calendar.
Connects with your MaintainX API key.
What syncs with MaintainX
A live, two-way link between the plant floor and your CMMS.
Up to MaintainX: live production data
- Meter readings (run hours, cycle counts, temperature, pressure, vibration)
- Equipment status (running, idle, down, maintenance mode)
- Downtime events with reasons
- Condition-based work orders triggered from real thresholds
Down to Visual Factory: your maintenance data
- Equipment hierarchy (factories, assets, and meters), kept in sync
- Scheduled work orders and upcoming shutdowns for operators
- Maintenance and work history, per asset
What your maintenance team gets
Less paperwork, fewer breakdowns, work scheduled on real condition.
- Automated meter readings: run hours, cycle counts, temperature, pressure, vibration
- Real-time equipment states recorded in MaintainX: running, idle, down, maintenance mode
- Condition-based work orders triggered from real plant-floor thresholds
- A complete asset record: MaintainX work history beside the live signals that led up to a failure, ready for audits and incident reviews