MAJiK Systems
How We Deliver

Live production data in 8 days

Not a custom integration project. MAJiK IoT Connect connects the machines you already run, with no PLC programming and no rip-and-replace, so your time goes to your production, not to plumbing. Here is what to expect.

8 Days
From kickoff to live production data
flowing from your machines
~5 min
From installing MAJiK IoT Connect
to first data from a machine
~2 hours
Of your IT team's time, total,
across the whole deployment

From kickoff to go-live in six stages

We handle the deployment and the critical path; your team provides access and validation. Live production data flows by day eight, with training and go-live following right behind. We have run this process hundreds of times.

1

Discovery

We scope it together: equipment, controllers, and network. Day one starts with a plan.

2

Deployment

MAJiK IoT Connect installs on a VM or dedicated industrial PC inside your network and connects the machines we scoped. No PLC programming, no new wiring.

3

Configuration

Production, downtime, and process data modeled around your lines, equipment, and shifts in MAJiK Visual Factory, so what your team sees matches how the plant runs.

4

Validation

Your team confirms the numbers against the shop floor before anyone is asked to trust them.

5

Training

Train the trainer, on the live operation, on your own machines and your own numbers, so the capability stays in the building.

6

Go-Live

Manufacturing intelligence running as part of the shift, with your team operating it.

8 days to live production data from the machines we scope together at your first site.
The rollout scales from there, repeating a pattern that is already proven on your own shop floor.

What your team provides

Your part is small: just four things. No programming, no consultants to hire, and no one pulled off the line for a week.

Operational knowledge
Someone from controls, operations, and IT who knows the equipment and the network, and can answer questions during connection and validation. A few hours across the project.
Network and hosting
A small VM or a dedicated industrial PC on the plant network that can reach the machines, plus outbound internet for the cloud connection.
Equipment, addresses, and schedules
The makes and models of your controllers, the network addresses and ports to reach them, and your shift schedules and downtime reasons. We can discover tags on some equipment; where we cannot, we will tell you which kinds we need.
Validation
A supervisor or line lead who can confirm the numbers match what the shop floor actually ran, so your team trusts the data before anyone makes a call on it.
  • Packaged connectors: 20 industrial protocols built natively into one agent, more coverage than you are likely to ever need
  • No PLC programming: MAJiK IoT Connect reads the tags your controllers already expose, and never writes to them
  • No rip-and-replace and no proprietary hardware: a small VM or dedicated industrial PC runs MAJiK IoT Connect
  • One program file installs in minutes, with no Java, no Docker, and no separate gateway server to assemble
  • Nothing for your team to host: MAJiK Visual Factory runs in the cloud, and operators and managers sign in with your SSO

The plumbing is already built

Most connectivity projects lose months to assembling tools: an OPC server, a broker, middleware, and an integrator to wire them together. MAJiK ships all of that built in: MAJiK IoT Connect installs on site, and MAJiK Visual Factory is already running in the cloud, where your team signs in and works. The time goes to your machines, your lines, and your team instead.

See how MAJiK IoT Connect works

Questions plants ask before kickoff

Will it connect to our machines?
If a machine speaks one of the 20 protocols built into MAJiK IoT Connect, we can connect to it: more coverage than you are likely to ever need, with no per-brand drivers to license or install. Some older controllers need a communications module added, and a segmented network sometimes needs a small NAT device to make a cell reachable. Discovery flags exactly that for your equipment list, before kickoff.
How do I connect a machine?
Through the machine’s existing Ethernet port. MAJiK IoT Connect runs on the plant network and reads from each controller over the industrial protocol it already speaks, so a machine with an Ethernet connection and one of the 20 built-in protocols connects as it sits, with no new wiring to the controller. Two cases need a small addition: a serial-only or legacy controller connects through an inexpensive protocol gateway that bridges it to Ethernet, and an older controller may need a communications module to expose its data. Discovery confirms which case each machine falls into before kickoff.
Do we need to reprogram our PLCs?
Almost never. MAJiK IoT Connect reads the tags your controllers already expose and never writes to them, so your programs, setpoints, and equipment stay exactly as they are. The one exception is data a controller is not currently exposing: making those tags available is a small configuration change a controls engineer can do, not a rewrite of your control logic. Discovery flags any of that up front.
Do we need to buy new hardware?
There are two sides to that. From MAJiK, no: there is no proprietary hardware. MAJiK IoT Connect runs as a native service on Windows, Linux, or macOS, and a small VM on your plant network or a dedicated industrial PC covers it (2 cores and 2 GB of RAM handle roughly 5,000 tags). On the machine side, most equipment connects exactly as it is; occasionally an older controller needs a communications module, or a network needs a small NAT device. Discovery identifies that up front, so the full picture is on the table before kickoff.
Do I need a plant network?
Yes. MAJiK reaches your machines over the network, so the controllers and the agent need to be on a network that can route between them. Most plants already have this. Best practice is a wired Ethernet network to the equipment, kept on an OT segment separated from your office IT network, with the agent placed where it can reach the machine cells. The agent only needs outbound access for the cloud connection, so the machines themselves are never exposed to the internet. If a cell is isolated today, discovery flags the small change needed to make it reachable.
What does our IT team need to do?
About two hours of work in total: provision the VM or industrial PC, give it network access to the machines, and, if the deployment is cloud-connected, allow the agent's outbound connections over MQTT (8883) and HTTPS (443). No inbound ports.
What happens if the network drops mid-shift?
It depends which link drops. If the connection from MAJiK IoT Connect up to the cloud goes down, machine data buffers on disk at the edge (up to 1 GB) and replays in order when the link returns, so nothing already collected is lost to a restart, power loss, or outage. The link between the agent and your PLCs is live: if that drops, readings during the gap are not captured, but the agent detects the disconnect right away, marks the data stale, and alerts your team. That is why the agent is placed as close to your machines as the network allows, keeping that path short so drops stay rare.
How does this scale from one machine to 200?
By repetition, not a new project. Everything an agent does is declared in one version-controlled configuration file, so the setup that brought your first machine online becomes the template for every machine after it. A mixed fleet of brands and ages connects through the same built-in protocols, and a single agent handles thousands of tags, so a site rarely needs more than a few.
What should we expect from the first deployment?
Live production data flows from the machines we scope together by day eight, with your production data taking shape in MAJiK Visual Factory as it arrives. Validation, training, and go-live follow right behind. Bigger rollouts follow that same proven pattern rather than starting a new project.

See live data from your own machinesStart with a short discovery call. We will look at what you run and show you what it takes to bring your machines online.