2-5% more production outputfrom the same factory, equipment, and people
Monitor production in real time, let AI find the slow cycles and stops that cap output, and run every shift on digitized best practices. Live in 8 days.
There is untapped capacity in every factory you already own.
A typical 2-shift factory runs fully productive only 48% of the time. MAJiK Visual Factory finds where the rest goes across five categories, and most factories turn 2 to 5 points of that back into output in the first 90 days. Same machines, same teams, more out the door.
Real-Time Visibility, AI, and Digitized Best Practices
Most manufacturers cannot answer basic questions about their operations in real time.
MAJiK Visual Factory gives every level the same live truth, the AI to act on it, and the standard work to do it the best way every time.
The Truth at the Point of Work
Real-Time Visibility on the Shop Floor
Operators see live production status, equipment health, and shift targets without leaving their station. When everyone works from the same numbers in real time, problems surface in minutes, not at end of shift.
Live Operations Detail
Every Machine, Every Shift, in Detail
Drill into any machine: its live status and active job, a shift summary of good and nonconforming parts and downtime, and a production curve that shows exactly where the time went.
From Signal to Root Cause
AI Analytics That Solve Problems
Advanced AI turns raw machine telemetry into answers: trends, downtime, and pace, machine by machine, with no manual entry. Start from a briefing or ask it anything about your operations, and it points you straight at the slow cycles and stops that quietly cap output.
Enterprise Intelligence
Bring Every Site Up to Your Best
Every site, line, and machine measured the same way. Standardize KPIs, compare your best and worst sites, and bring every site up to the output your best site already proves is possible.
AI That Understands Manufacturing
Advanced AI purpose-built for manufacturing, grounded in the clean machine data from MAJiK IoT Connect, your SOPs, equipment data, and production history. It uses that data to optimize OEE and unlock untapped capacity.
Dig deeper on AI for Continuous Improvement, from automatic Downtime Classification to root cause analysis.
Intelligence for Every Role
Operator to executive, every role sees what their shift needs at the right level of detail.
6:00 AM · Machine Level
- AI shift briefing highlights overnight anomalies
- Overhead display shows live status and targets
- Guided work instructions for flagged issues
- Streamlined downtime logging from the shop floor
7:00 AM · Schedule
- Live production-to-plan against the ERP schedule
- Projected completion with delivery-risk alerts
- Reschedule against actual capacity, not last week's average
- Job costs from real run time, no manual tally
8:00 AM · Enterprise
- Open the enterprise view: every site, live, on the same numbers
- See capacity against commitments before the quarter closes
- Spot the site trending off plan and call before it slips
- Compare best and worst sites without a spreadsheet
9:00 AM · Line Level
- OEE trends across all lines in one view
- AI-identified bottlenecks with supporting data
- Downtime Pareto auto-generated by shift
- Before/after comparison for improvement projects
11:00 AM · Factory Level
- Cross-site KPIs on one set of numbers
- Production-to-plan tracking against ERP schedule
- Exception alerts only for metrics outside tolerance
- Weekly AI summary of trends and recommendations
2:00 PM · Equipment
- Work orders fire automatically from runtime, meters, and alarms
- Arrive with the fault code and history, not a guess
- Catch degradation before it becomes a breakdown
- Repair status flows back up and closes the loop
One Operational Truth
Production objectives reach every level, live results come back.
Everyone from operator to boardroom acts on the same numbers.
Executive Leadership
BUSINESS OBJECTIVES
Commit capacity based on real plant performance.
Plant Management
PRODUCTION PLANNING
Plan against real capacity. Close gaps before they hit throughput.
Shift Supervisors
SHIFT EXECUTION
Start every shift with an AI briefing and a clear to-do list.
Operators
MACHINE EXECUTION
See pace against plan. Troubleshoot with AI-guided SOPs.
Maintenance
EQUIPMENT RELIABILITY
Work orders fire from runtime, meters, and alarms.
Discover How MAJiK Visual Factory Connects
MAJiK IoT Connect brings clean machine data in from the shop floor, AI for Continuous Improvement turns it into intelligence you act on, and MAJiK Enterprise Connect closes the loop back to your business systems.
MAJiK Visual Factory runs on Microsoft. Azure OpenAI powers the AI insights, MAJiK is available on the Azure Marketplace, shop floor production data flows into Microsoft Fabric, and the MAJiK Copilot Connector brings plain-language factory answers to Microsoft 365.
Learn more about MAJiK and Microsoft