MAJiK Systems

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Manufacturing intelligence insights and updates

A terminal running the four majik commands that read a PLC, name the machine, add a tag and publish it as Sparkplug B and plain MQTT
Connecting Machines

Your PLC does not speak Sparkplug B. Here is what publishes it for you.

Most machine controllers cannot send Sparkplug B on their own. Here is what the edge node in front of them has to do, and how to publish one machine in four commands.

Kamal Aman7 min read
OEE split into Availability, Performance and Quality to find the loss to fix first
OEE

How to Use OEE to Find and Fix Losses That Matter

OEE shows how effectively scheduled production time was used, not how much you made. See what OEE is, what it is not, and how to use it to find and fix the losses that matter.

Adam Singer6 min read
One edge agent publishing PLC data as Sparkplug B into a unified namespace
Connecting Machines

Build a Unified Namespace without an Ignition or Kepware stack

A live picture of your factory data that every system reads from, published straight off your PLCs by a single edge agent.

Kamal Aman8 min read
An older PLC and a serial scale streaming live data through a small edge gateway
Connecting Machines

Connecting legacy controllers without a rip-and-replace

Older PLCs and serial devices can stream live data today. Here is the connectivity path that avoids touching the control logic.

Jay Locke6 min read
Live OEE replacing an end-of-shift spreadsheet on a packaged-goods line
OEE

From spreadsheets to live OEE: a 90-day shop floor rollout

How a packaged-goods producer moved from end-of-shift recaps to live, shop-floor-visible performance without replacing a controller.

Jeff MacLeod4 min read
A maintenance technician acting on an early condition-based warning
Maintenance

Your first condition-based alert: making it trustworthy

Maintenance teams ignore alerts they do not trust. Here is how to earn that trust with the very first one.

Adam Singer4 min read
Short, frequent stops adding up across a producing shift on a downtime chart
Downtime

Downtime: why the five-minute stop is the expensive one

Short, frequent stops rarely get logged, yet they often cost more than the big breakdown everyone remembers.

Adam Singer4 min read