MAJiK Visual Factory, tuned to your process

IATF 16949 wants every defect traced to a machine, an operator, an SOP revision, and a shift. MAJiK Visual Factory logs that automatically and feeds real fault trends back into your FMEA and PPAP, so the audit trail is a byproduct of running the line, not a second job.

On a rolling or tube mill, the gap between your best shift and your average one is real capacity you already paid for. Visual Factory reads counts straight off the mill PLC, classifies every stoppage automatically, and shows where availability is leaking shift by shift. Closing that gap turns into more output from the same mills, same crews. Ten points of availability on a 120 hour producing week is 12 mill-hours back every week, on mills you already paid for.

FSMA and GFSI want contemporaneous records, HACCP controls, and lot traceability you can produce on demand. MAJiK Visual Factory captures deviation records from equipment signals as the shift runs, so when a shop order is late or a CCP drifts, you know why in seconds instead of reconstructing it from paper logs.

High-volume packaging lines live and die on changeovers and line balance. MAJiK Visual Factory tracks pace against plan in real time across every line, so a supervisor sees a slow line before the shift report does, and the shop floor closes the gap between the best run and the average one. A line running 10 percent under pace for two hours is a pallet you do not ship.

On an injection-molding shop floor, cycle-time creep and scrap-per-shot eat margin one shot at a time. Visual Factory reads cycle time and reject counts straight off the press controller, flags drift before it becomes a bin of bad parts, and pins every reject to a machine, tool, and shift, so recovered shots turn into more good parts off the same machines. Half a second of cycle creep on a 30 second cycle is 1.6 percent of the press's capacity gone before anyone notices.

Farms and agricultural processors run pumps, fans, conveyors, and refrigeration around the clock, often across sites that are hours apart. MAJiK Maintenance Connect reads run hours and equipment condition off that machinery and turns them into condition-based work orders in the CMMS your team already uses, so equipment is serviced when it needs it, not when the calendar guesses.